copper rod continuous casting and rolling machine (ccr line)

1.State-owned factory 2.Environment protection 3.High level of ccm for rod casting and rolling 4.Good after-sales services

1. Product Information

Melting furnace & Holding Furnace, copper cathode as raw material	Melting furnace type	Shaft furnace
	Capacity	12t
	Holding furnace type	Hydraulic tilting -type
	Capacity	12t
Melting furnace, when red copper scraps are used	Type	Stationary reverberatory furnace
	Capacity	60~100t
Casting machine	Casting wheel dia.	Φ1800mm
	Casting bar speed	10.1~15.5m/min
	Casting bar section	2350mm²
	Water consumption	170m³/h
	Motor for casting wheel	5.5kW (AC inverter)
	Motor for pinch roller	15.5kW (AC inverter)
Automatic shearer	Shearing length	~700mm
	Motor	15kW
Straightener & edge shaver	No. of straightening roller	5
	No. of shaving tools	2
Cast bar brushing machine	No. of brushing rollers	1
	Motor	0.75kW
Rolling mill	Type	2-high horizontal-vertical stand in rough rolling
		3-high stand in finished rolling
	Outlet rod dia.	Φ8mm
	No. of rolling stand	12(4+8)
	Rollers dia.	Φ255mm
	Finished rolling speed	7~10m/s
	Production capacity	12~15t/h
	Center height	1902.5mm
	Main motor	450kW (DC)
	Emulsion consumption	100m³/h
Rod cooling and surface treatment unit	Max. coolant flow-rate	90m³/h
	Coolant pump motor	15kW
	Water consumption	60m³/h
Rod orbital coiler	Pulling speed	11m/s
	Pulling motor	5.5kW (AC inverter)
	Coiling size	Φ1400m
	Laying head motor	5.5kW (AC inverter)
	Collecting basket	Φ1800×1500mm
	Coiling weight	3000~5000kg

2. Design / Structure / Details Pics

1) Features

§ Crystallizing wheel is in type of “H”, on every side of which there is an adjustable nozzle spraying water to ensure the crystal of the cast bar close and equal.

§ The copper rod continuous casting and rolling machine is with an unique rolling method combining 2-high mould with 3-high mould.

§ The copper rod continuous casting and rolling machine is with perfect outlook and lower noise and vibration.

§ The transmission system is in type of DC motor fully-digital speed adjusting.

§ High efficiency and quality of production but low dissipation energy.

2) Application

§ The copper rod continuous casting and rolling machine, ccr line can be equipped with different kinds of melting furnaces according to various raw materials (copper cathode or copper scraps);

§ The copper rod continuous casting and rolling machine, ccr line can produce ETP and FRHC with dia. 8mm;

§ The copper rod continuous casting and rolling machine, ccr line is mainly designed to produce φ8mm low oxygen and bright copper rods by means of continuous casting and rolling.

§ Equipment composition

The copper rod continuous casting and rolling line is mainly made up by reverberating furnace or tilting furnace (when copper scraps are as the raw materials), 12t/h melting shaft furnace and 12t holding furnace are provided when copper cathode are used, 5-wheel casting machine, traction engine, scrolling shear, ingot picker, oil hydraulic shear, straightener and edge shaver, cast bar brushing machine, rolling mill, rod cooling and surface treatment unit, take-up device and electric control system. 

3. Factory View or Certificates